The injection molded part is the culmination of all we do and best demonstrates the strength of our design, tooling and management system

An excellent part requires a well built mold. Basilius uses the latest machining  technology to ensure tooling precision, functionality and longevity.

A well designed tool is foundational to all that we do. Adherence to solid mold building principles, Mold Flow analysis, and the application of over  60 years of experience ensures optimal tool design.

Services and Capabilities

Injection Molding

  • Horizontal Molding Equipment
  • Vertical Molding Equipment
  • Over-Molding Capabilities
  • Integrated Robotics
  • Vision (Camera) inspection systems

  • Tape Application
  • Hot Stamping
  • Light Assembly
  • Ultrasonic Welding
  • Pad Printing
  • Feasibility Determination /Mold Flow Analysis / Design Review
  • APQP (Advanced Product Quality Planning)
  • PPAP (Production Part Approval Process)
  • ISO 2001:2015
  • ERP / MRP System
  • ABS
  • Acetal
  • PC
  • PC+ABS
  • PBT
  • PE
  • PP
  • Nylon
  • TPE
  • Automotive
  • Medical
  • Industrial
  • Consumer Products
  • Sporting industry

Mold Building

The two latest of editions to the Basilius CNC family, Makino A61 horizontal Machining Center and a Mazak Quickturn Multi-Tasking lathe.  These 2 additions have not only increased the breadth of our manufacturing abilities, but have decreased lead times and increased accuracy and consistency. All of which are critical to the molding and production machining industries alike.

Although seemingly a timeless practice, grinding in all forms are critical in the areas of accuracy and surface finish. Basilius has several surface and OD/ID grinders in a temperature controlled environment.

With all the advancements in machining technologies, EDM still has a place in the mold building process.   Our multi axis RAM and wire EDM machines compliment the complete mold building process.

Accurate drilling with large depth to diameter ratios can be difficult and there is little room for error in complicated designs. Gun drilling yields high depth to diameter ratios with drill sizes from .250 to 1.000 at depths up to 40 inches.

Synonymous with the RAM EDM process, accuracy in graphite milling can never be too high. Hence why Basilius has two extremely accurate Makino graphite Mills. Find out more under the equipment tab.

Most CNC equipment at Basilius is production ready. Whether you need one part or hundreds of parts, Basilius can be your key partner. Click the contact page and upload your file for a quote.

It’s the right tool for the job, when dimensional inspection is required.

For customers that only utilize Basilius Mold Building Services, we offer in-house mold trial (up to 400 Ton), ensuring that your tool is production ready when it hits your floor.

Mold Design & Analysis

You will find KeyCreator Direct CAD modeling software on nearly every computer at Basilius. KeyCreator’s solid based modeling creates the mold designs, which become our road map for every tool build.

Supported File Types

  • IGES
  • STEP
  • SAT
  • CATIA
  • DXF
  • CATIA
  • DWG
  • PARASOLID
  • SOLIDWORKS

Moldflow is the front end to our molding designing process.  The information derived from the analysis is used in our mold designs.   Performing multiple what-if gating and filling scenarios, gives us the information we need to achieve good molded parts at the first sampling.

Cad data from outside sources sometimes gets corrupted. Cadfix allows us to repair this data and make it usable.