Injection Molding

Injection-Molding-1

The injection molded part is the culmination of all we do and therefore best demonstrates the strength of our design, tooling and management system.

  • Horizontal Molding Equipment
  • Vertical Molding Equipment
  • Over-Molding Capabilities
  • Integrated Robotics
  • Vision (Camera) inspection systems

  • Tape Application
  • Hot Stamping
  • Light Assembly
  • Ultrasonic Welding
  • Pad Printing
  • Feasibility Determination /Mold Flow Analysis / Design Review
  • APQP (Advanced Product Quality Planning)
  • PPAP (Production Part Approval Process)
  • ISO 2001:2015
  • ERP / MRP System
  • ABS
  • Acetal
  • PC
  • PC+ABS
  • PBT
  • PE
  • PP
  • Nylon
  • TPE
  • Automotive
  • Medical
  • Industrial
  • Consumer Products
  • Sporting industry

Mold Building

Mold-Building

An excellent part requires a well built mold. Hence why Basilius uses the latest machining  technology to ensure tooling precision, functionality and longevity.

The newest additions to the Basilius CNC family include a Makino A61 horizontal Machining Center and a Mazak Quickturn Multi-Tasking lathe. This equipment has increased the scope of our molding and production machining capabilities; resulting in enhanced accuracy, consistency and decreased lead times. Check out the equipment list here.

Although frequently taken for granted, grinding (in all forms) is an important step in the mold building process. Basilius surface and OD/ID grinders, housed in a temperature controlled environment, deliver accuracy and excellent surface finish.

With all the advancements in machining technologies, EDM still has a place in the mold building process.   Our multi axis RAM and wire EDM machines compliment the complete mold building process.

Accurate drilling with large “depth to diameter” ratios can be difficult, with complicated mold designs leaving little room for error. Basilius gun drilling equipment yields high depth to diameter ratios with drill sizes ranging from .250 to 1.000 and depths up to 40 inches.

Accuracy in graphite milling and electrical discharge machining go hand in hand. Makino graphite mills deliver the precision needed to meet the highest standards. Find out more under the equipment tab.

Basilius has CNC equipment that is production ready. Whether you need one part or hundreds of parts, let us put this equipment to work for you. Click the contact page, upload your file and receive a quote.

CMM inspection is one of many tools we use to verify accuracy. Our CMM is used as required for internal validation or customer requested dimensional inspection reports. It’s the right tool for the job.

For customers that only utilize Basilius Mold Building Services, we offer in-house mold trial (up to 400 Ton), ensuring that your tool is production ready when it hits your floor.

Mold Design & Analysis

Mold-Design-Analysis

A well designed tool is the foundation to all that we do. Optimal tool design is achieved due to adherence to solid mold building principles, Mold Flow analysis, and the application of over  60 years of experience.

You will find KeyCreator Direct CAD modeling software on nearly every computer at Basilius. KeyCreator’s solid based modeling creates the mold designs, which become our road map for every tool build.

Supported File Types

  • IGES
  • STEP
  • SAT
  • CATIA
  • DXF
  • CATIA
  • DWG
  • PARASOLID
  • SOLIDWORKS

Moldflow is the front end to our molding designing process.  The information derived from the analysis is used in our mold designs.   Performing multiple what-if gating and filling scenarios, gives us the information we need to achieve good molded parts at the first sampling.

Cadfix software allows us to repair customer provided data that has been corrupted by outside sources.