Start to finish plastic molding solutions.

Merging technology with over a half a century of experience.

Why Basilius Request quote

Our Services

Injection Molding

Injection Molding

The molded part is the culmination of all we do and best demonstrates the strength of our design, tooling and management system. Expect start-to-finish quality, consistency and accountability.

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Mold Building

Mold Building

We build and test our tools to the most exacting quality standards. Whether you need a repair, revision, prototype or high volume multi-cavity production tool, we’ll turn it around quickly and accurately.

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Mold Design & Analysis

Mold Design & Analysis

Though design may represent a small percentage of your part’s total cost, it impacts every aspect of production. This is the time to design in efficiency, productivity and reliability.

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1,800+

Molds built

99%

On Time Delivery in 2018

21m+

Parts produced in 2018

99.9%

Defect free parts in 2018

"I have been working with Basilius Tool since 1997, Basilius builds high quality Injection Molds. They stand behind their work 100%, they believe the tool is not finished until the customer is happy. We at Key Plastics / Novares have been using Basilius for New Tooling, Engineering Changes & Tool Repairs and Refurbishing. Basilius has always been an excellent supplier for us at Key/Novares."

Gary Jurek, Tooling Buyer
Novares

"The team at the Novares (formerly Key Plastics) Felton, PA plant has been working with Basilius Inc for several years.  During that time Basilius has built dozens of tools and performed hundreds of repairs for us.  When I visited Basilius for the first time several years ago to witness a new tool tryout I was very impressed with the facility and the experience of the employees I met.  After that tooling trial I had enough confidence in the group at Basilius that I have not went back to witness new tool tryouts.  The team at Basilius sends me a video of the tool tryout, cycle sheets, and samples.  Of the dozens of tools that Basilius has built for us to date only 1 tool has had to go back for tuning.  During the tool build we receive progress reports showing the timeline for completion.  We can count on the tools being completed on time and correct the first time.  Basilius also performs a lot repairs for us on all of our tools whether they built them or not.  Again we can count on the repairs being done correctly the first time. "

Jeff Buterbaugh, Plant Technical Manager
Novares

"Basilius Tool Company has been a supplier of molds and mold repairs for the companies I have worked for in a 25 year span. The company has kept up with the latest developments in tool making including CAD and its metal working equipment over that time. Their tools and tool repairs are delivered on time and on budget. There are no surprises. Scott Basilius and his staff have been knowledgeable, helpful with suggestions and easy to work with. "

Mitch Niemiec, Director of Molding Operations
Fresh Products, LLC

"We’ve been working with Basilius for 14 years; utilizing their expertise as a mold maker, injection molder and R&D resource. Mold making: When selecting a mold maker, we don’t look for the lowest price; we look for the best value (quality/cost) and service. The process starts with a well thought-out mold proposal, designed to produce high quality parts; efficiently and economically. After a mold is validated and in production it is usually repair free until well over a million cycles. Molding: As a manufacturer of medical devices we require a certain level of quality and process controls from our suppliers. Basilius fulfills these requirements through the implementation of practical, relevant and effective procedures. R&D: Basilius engineering is “lean & mean“, yet they have the all the resources necessary for product design, development and prototyping. Basilius always scores well on our Supplier Score Card and they are our “go-to-supplier” for molds and plastic part prototyping. Over the years they have become a trusted friend and we are grateful to have them as a supplier."

Mike Emig, Consumables Group
Dentsply Sirona

"Price, quality, and on time delivery are words that Basilius Inc. live by. During the past 15 years it has been my pleasure to work with the Basilius Team on many programs and projects. Scott and his team deliver total project management from design, using the latest technology, through sampling and production. Basilius Inc. is  my selection when quality of design, tool life, and on time delivery are the projects benchmark."

Thomas L Karns
Greenfield Precision Plastics

"Since 2001, Basilius has been a reliable partner is assisting us with engineering and injection molding services which has enabled us to bring proof of concept projects to production successfully."

Brad Maloney, Helmet Comp
Owner/Product Developer

"I have been working with Basilius Tool since 1997, Basilius builds high quality Injection Molds. They stand behind their work 100%, they believe the tool is not finished until the customer is happy. We at Key Plastics / Novares have been using Basilius for New Tooling, Engineering Changes & Tool Repairs and Refurbishing. Basilius has always been an excellent supplier for us at Key/Novares."

Gary Jurek, Tooling Buyer
Novares

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From our blog

Multi-Action Mold for Rifle Manufacturer

Posted Month May 7, 2019

 We built this mold for a large manufacturer in the defense sector. They came to us with a design, the mating components, and the intentions of use. With ... Read More

Two Cavity Hydraulic Unscrewing Mold

Posted Month April 24, 2019

For this project, we worked with a leading pump manufacturer to provide a two cavity mold with both hydraulically controlled unscrewing cores and hand loaded ... Read More

32 Cavity Cap Mold

Posted Month April 24, 2019

This project was built for an injection molding company in the capping industry. The main concerns with parts like these are cycle time and the ability to ... Read More

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